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I know this has been done before, but I'm so happy with the way it turned out I just have to post some pictures. I like the look of the factory charging handle, so I copied the design for the left side. I started with a piece of 1/2" bar stock, roughed it out on my old Bridgeport mill, then finished the finger groove radius with a file. I milled a slot in the bolt carrier to get a little more contact between the parts before TIG welding. I could smooth out the welds, but they are not in the way and I don't mind the way they look.

 

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