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Handguard not staying tight


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I am having a problem with aftermarket handguards coming loose. I have tried 2 so far. 1st one was the CSS quadrail which I had to cut the screw to make sure it didn't bottom out before becoming tight. 2nd one is the Chaos titan full length quadrail which I love and will not be coming off this gun. Now I have tried new bolts for both handguards and even with blue loctite they still came loose. What can I do besides using red loctite to keep the screw from coming loose? I can't remember the thread pitch I bought but it I don't think that is the problem. When I purchased this gun it did not come with the original handguard screw and it looked like someone put some grey Rtv silicone or something inside the thread hole. I really hope the threads are not screwed up and I can find the fix for this. I have had other saiga 12's and have not run into this issue before.

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AZ, the original screw is a M5-.80 metric thread, I have found them at Lowes or Fastenal. Many of us have lost the original and have replaced them with #10-32, which work fine but you will find are just a slightly bit looser than the metric.

 

Try the metric and see if it gives you a little better purchase on the threads for the blue loctite to grab hold of. If that does not work, and you have a tap set, check to see if the threads on the gun are matching up with the correct size tap. If you find any wobble, or the threads seem to be tampered with, you may have to retap. Sometimes just running the correct sized tap down the hole is enough to reform boogered up threads and fix the issue.

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If you pick up a tap for it, make sure you get a flat bottom tap. The hole does bottom out, so a normal pointed tap will not run all the way down to the bottom. My guess from your description is that the threads have flattened out and are not biting like they should. Don't know if you can find the metric tap locally. Fastenal would be a good choice to start if you have one nearby. If not, get a 10-32. If you need me to send you one to use, let me know and I will get it in the mail to you.

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If you can find an M5-.80 flat bottom tap, that would definitely be my first choice. I just don't know how common they are or your local availability. The suggestion for the 10-32 is only if you can't find the metric. The two thread sizes are so close, they are virtually interchangeable. The 10-32 will be slightly loose in an M5x.80, and the M5x.80 will be slightly tight in a 10-32. Hope that helps.

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Ok I'll be searching tomorrow. In the meantime here are a couple pics of the damage to the new screw and the hole where it goes.

 

You can see where the threads are not as crisp on top as they are on bottom. The look thicker than the rest of it.

 

4ggfmr.jpg

 

next you can kind of see the same thing with the threads on the right side of the hole. They look bunched up kinda like the screw.

 

2a6lg1s.jpg

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 To restore the threads, you CAN go to 10-32 and a bottom tap, but first use a center punch and punch a circle of punch marks around the hole, at about 1/2 the diameter of the hole away from it. This will 'upset' the metal into the hole and allow enough ;meat' to tap good threads. This will also work if you can find the metric bottom tap. Also buy a screw that is too long and cut it to lenght Screws have a taper on the end, and by cutting an overly long screw to length, you get full size threads to the end.

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Where in az are you.

I have a set of taps you could try.

I'm in phx.

 

Let me check to make sure that there's one that size.

I live near az nevada cali border. A little bit of a drive to phx lol. I will try to run the tap first and see what I can clean up and try the other method of expanding metal into the hole. I have used blue loctite to no avail. I will also contact Cameron at chaos to see what length screw I should cut for the handguard.
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Ok so here is what happened. I purchased an M5-.80 tap from ace hardware but it wasn't flat bottom so I trimmed it down. I proceeded to run the tap some in the hole, removing after about 3 or 4 turns to make sure to clean the threads and I think it has worked. The threads look clean and it feels better tightening it down. It didn't feel like it had resistance like before either. Here is a pic of the new hole. I have reinstalled it with blue loctite again and will let it sit a week or 2 before I plan on taking it out again.

 

2zsuw05.jpg

 

2e4arlw.jpg

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