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Does anyone know why the FSB is so different on the .308s? Did they put it all the way on the end of the muzzle for a reason like reinforcement or what? I think it's fugly and FUBAR as far as AKs go. I'm considering moving mine back or replacing it with a normal AK FSB and adding a brake. Any reason not to?

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Let me know how that lower retainer works out for you. The RPK retainer I.D. is fine but overall it is much bigger than a standard AK lower.

 

I took your dimensions for the S-12 lower retainer and did a drawing in emachineshop. I have used emachineshop for work before but what they did for me was three axis chemical milling. What I am asking is if anyone out there has had any experience with sand casting and if this would work. They would have to do a check of the file I madeup using dinzag dimensions. The best solution to these Saiga lower retainers is a two piece, set screwed, sandcasted unit.

 

Also, what kind of interest would there be in having these manufactured.

lower_retainer.bmp

Edited by Mudsock
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The .308 front sight is at the muzzle to lenghten the sight distance so that the longer range round will be more accurate, and while they were at it they made it so that "evil" bayonets and muzzle attachments won't work (DAMN YOU Uncle batfuck!)

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Mudsock, some good ideas there. Especially being 2-piece.

 

I made a RPK one for the VEPR and this one will be AKM/AK74 size.

post-2093-1154895454_thumb.jpg

post-2093-1154895530_thumb.jpg

The Vepr one above was a hand made one out of scrap pieces I had around plus the locking lever left from making a S-12 lower retainer.

 

For the Saiga, I'll use the locking lever from a standard retainer. That will get welded to a short piece of the S-12 barrel I have, then honed inside to the exact barrel o.d.

 

Then that assembly will get welded to the rest of the HG retainer.

(like the S-12 retainer I made minus the gas block tab)

 

Then just notch the barrel in the right spot... :up:

 

I have a new FSB to put on it as well.

Edited by dinzag
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Does anyone know why the FSB is so different on the .308s? Did they put it all the way on the end of the muzzle for a reason like reinforcement or what? I think it's fugly and FUBAR as far as AKs go. I'm considering moving mine back or replacing it with a normal AK FSB and adding a brake. Any reason not to?

 

Well, I agree - I don't like them and would prefer a standard AK type fsb. As to moving it back, you'll have to open-up the muzzle end to do that as it tapers like a cap with a hole in it - they just press it on till it won't go any further and then cross drill and pin.

 

To fit a standard AKM fsb, the diameter of the end of the barrel will have to be reduced - there isn't enough material on the fsb to open it up to fit. That means either removing the barrel to allow the use of a lathe or the use of a specialized rotary cutter to remove material.

 

I was thinking of messing with this but decide not to due to the excessive work needed.

 

Of course, we can just mig weld a brake on the end of the fsb and clean it up with a dremel, but I don't like that option.

 

It'd be nice if somebody produced a replacement :aliens:

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TONY- Can you weld on a thread adapter (steel with AK detent pin) in Ak 14mm lh if we send you our fromt sights? This may be the answer to getting the "tank cannon" break to stay on mine! If you can, I'll send you mine for the alpha unit!

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I'm TIG welding an AK74 thread adapter to the Stock Saiga FSB and then I'll be able to use a Bulgarian 7.62x39 AK74 style comp,Flame Arrestor or Flash Hider for my S308 without removing the damned barrel and putting it in a lathe and thereby risking srewing up my accuracy with a bunch of undue barrel stresses.

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Welding it on the end is not a problem. Welding it on STRAIGHT is another story. There is no bearing surface out past the front sight post to keep it reasonably straight while you weld it.

 

I could turn a mandrel to put in the bore to center is up reasonably well, and then make a bunch of small welds around it but warpage is going to be an issue.

 

Tony

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Welding it on the end is not a problem. Welding it on STRAIGHT is another story. There is no bearing surface out past the front sight post to keep it reasonably straight while you weld it.

 

I could turn a mandrel to put in the bore to center is up reasonably well, and then make a bunch of small welds around it but warpage is going to be an issue.

 

Tony

 

I made up a po' boy alignment tool using a 1/4" ratchet extension (long) wrapped in tape, and a deep well socket that fit the inside of my SVD FH. Clamped the rifle vertical in my soft jaw vise, put a nice bevel around the back of the FH, and double checked it all before tacking it together.

 

Shoots just as good as it did before the FH.

 

The front of the FSB seemed to be reasonably square to the barrel axis.

 

If I was welding on a threaded adapter, I would screw on the FH to help align everything....

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Welding it on the end is not a problem. Welding it on STRAIGHT is another story. There is no bearing surface out past the front sight post to keep it reasonably straight while you weld it.

 

I could turn a mandrel to put in the bore to center is up reasonably well, and then make a bunch of small welds around it but warpage is going to be an issue.

 

Tony

 

Great Okies think alike.

 

I'm going to turn a mandrel that aligns and squeezes the FSB to the AK74 adpater and acts as a heat sink and prevents warpage then weld them together.

 

If it works then I will be good in the hood and it not then I will have to yank the press out the barrel and turn it down for a different sight base and 14x1 threads.

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Well, just and idea, if you press the front sight block

of the Saiga .308 and ream it out with and adjustable reamer

to push it back farther into barrel on rifle, giving you all the space

in front of FSB to install a muzzle brake, you can ream inside of adapter

14 by 24 to install and ak74 style muzzle brake or just ream

a cheapo brake to be silver solder or welded to front of rifle

or anything that you will like to install on the rifle front end.

 

Now if you move the front sight block back into the rifle barrel

and is not cuts for the pins that hold the front sight block

just silver solder the damn thing to the barrel and there it goes.

 

Well a cheapo adjustable reamer will cost about 10 bucks

made over seas can be use to do a rifle or two, if you going

to go into mass production get a good reamer, the reamer

is made to be use by hand nice and easy.

 

 

just my two cents

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427941.jpg

 

This used to be my solution but the last time I pressed a barrel on what was an extrememly accurate rifle I noticed my group sizes opened up from just under an inch to almost 3 inches so I have been leary of pressing barrels on and off of anyrthing but short stiff krinkov type barrels since then.

 

Besides I think I enjoy the longer sight radius enough to do some experimenting with the FS/AK74 thread adapter thing and worse case scenario I replace it or salvage the top portion of the sight and weld it to the GB like I did on my shorty.

 

 

I wonder about the thread adapter though I have so many AKM and FN/FAL stuff I could use but that might be a tall order.

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Sopmod, what front sight did you put on that rifle? Why did it require you to press the entire barrel off? Anyways it looks great, even if it shortens the sight radius.

 

That's not the AK that had the barrel pressing issue,that is my first attempt at a solution.It is the original fron sight cut at the exact angle to weld it to the original gas block.I clamped them together,welded them and then cleaned up the welds with a dremel and a rounded diamond file.

 

343812.jpg

427943.jpg

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Sopmod, what front sight did you put on that rifle? Why did it require you to press the entire barrel off? Anyways it looks great, even if it shortens the sight radius.

 

That's not the AK that had the barrel pressing issue,that is my first attempt at a solution.It is the original fron sight cut at the exact angle to weld it to the original gas block.I clamped them together,welded them and then cleaned up the welds with a dremel and a rounded diamond file.

 

343812.jpg

427943.jpg

 

 

Really impress, really good work, what I was saying

was not to press off barrel, just the front sight block

to ream it and push it back like from ½ inch to ¾

of and inch on barrel, giving you space to install

anything in end of barrel.

 

I have look into installing and FSGB in my .223 but

no were to find one, I have think of doing what you just did

to the GB or go with the ACE front sight hood and

silver solder it to the GB, still very impress by your

skill with the metal, like it a lot.

Edited by vjor
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thats nice work, sopmod. i might just have to try to replicate, even if the welds a re a lot crummier. so long as its straight ill be happy - i hope

 

Don't be fooled by the finished product!!

 

Those welds looked like the Himalayas before I went after them with the die grinder.I slowly added 8620 rod until it was way more than I needed then ground the excess off and then die grinding to shape finished with a set of diamond files to make the flats flat and the curves round.

 

Total time invested was about 4 hours meaning that essentially ther is $100 worth of my labor in it :o

Edited by SOPMOD
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Even though it is "chrome" lined you can still cut it. It's not the chrome like on a bumper. I did my S-12 with the abrasive chop saw. I then dressed it up with a file. I wouldn't worry about the lining flaking or anything. It's more of a lapping process than a thick coating...make sense?

 

I might be chopping my 22" S-308 back too - haven't decided for sure yet. Tricky part there is duplicating the crowning & making sure the rifling isn't disturbed at the end.

 

As for small TIG welders, I'm pretty happy with the el-cheap-o Harbor Freight unit I have. I spent $160 on it new. (norm $200) It doesn't have the high-freq start, but with some practice you get the scratch start down pretty good. Tungsten electrodes are $13 for 5 of 'em, then you need a regulator and an Argon bottle. I think I have $300 into everything.

 

You can do some really nice welds with it - even a beginner. I had my buddy weld some stainless tubing last night and he's never welded before. :smoke:

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Im no welder by any means, but I have to agree with dinzag on this one, mig and especially tig welders are MUCH MUCH easier than a stick or torch weld setup. once they are set correctly, that is. getting the weld looking and being perfect and even without going back over it, and the thicker welds (especially softer metals like aluminum) is what a good welder is all about (speed is also a part of it), and why they get paid well for thier work. if you have room to work with, it isnt as hard as one might think that hasnt done it before.

 

im not even sure if there is an application for torch welding with guns, save barrel inserts, or shotgun ribs. i dont think id even trust anyone but the maker to sweat a seperated drilling (multiple barrel single shot).

 

like was said above. its GOTTA be straight, or its a waste of time and money.

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I'll throw in my opinion regarding welds.

 

I would avoid gas welding- the overall heat required is much higher. Brazing and soldering are the only torch-worthy applications on a gun.

 

Stick welding something that small just seems crazy...now, I know some of you fanatics have probably pulled it off sucessfully.

 

Tig is really the best choice. I guess you could use a small mig, if you were careful.

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What if a threaded rod about an inch long lathed down with a bore guide on it was tack welded on the FSB while it was on the barrel, then removed and welded up right.

drilling a hole through the threaded rod would naturally separate it from the bore guide after welding was complete.

 

Or you could make a blank with the same OD as the Saiga barrel, and the same bore size instead of doing it on the actual barrel. It would be a jig for welding a threaded rod to the FSB that would keep everything straight.

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